Search Results : kohler

Repower a John Deere 317 garden tractorWe receive quite a few questions about repowering the older John Deere garden tractors. One of the most common models asked about is the John Deere 317. These 1979 to 1982 era garden tractors are well built and worth repowering. They were originally powered with the Kohler KT17 engine that had some serious design flaws. This engine gave a good tractor a bad reputation.

The KT17 Series I engine had a poorly designed main bearing on the crankshaft. It had an oil pump, but the oil pump did not pump the oil to the most important place, the connecting rods. It used a splash system on the connecting rods and you were instructed not to drive the tractor on hills. This engine breaks a connecting rod and the piston stops up against the head. It will sit there and run with no knocks with one piston standing still.

A question from our e-mails:

Q: I have a John Deere 317 garden tractor with the original Kohler KT17 engine. This past mowing season I noticed oil draining from the blow by vent.

Is there much entailed to installing the Vanguard engine in the JD 317?

The tractor is in very good condition but I use it for tilling our small garden and mowing my 1 acre.

Does your repower kit require any sheet metal alterations to the side guards? Is the 18HP engine your recommendation or a larger HP engine? I run the power flow collection system when I mow and use the tiller. I was wondering if a larger engine would be less stress on the engine.

A: The 18 horsepower Vanguard engine would easily have more than enough power. The Vanguard 18 horsepower puts out a short 20 horsepower as this engine is a little under rated. You do not have to cut any sheet metal. When you get done it will be a nice neat job and you will almost think you have power steering.

We have installed many Vanguards engines in dozens of John Deere 317 garden tractors. That is the only way to go.

http://www.jimsrepairjimstractors.com 1-800-618-8738

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Craftsman garden tractor

Another popular garden tractor - Craftsman

I get quite a few questions about Craftsman garden tractors and they have been a pretty popular brand over the years. We have repowered some and repaired some here at our shop. There is a Yahoo group/forum for Sears garden tractors. Joseph is the moderator and a pleasant, helful guy. If you check out their files and database sections there are some helpful guides for attachments. Following are a few Q&A’s we’ve answered about Craftsman garden tractors.

Q: We have a Craftsman Garden Tractor model # 917.257720. It stalls out after it warms up or is under load for a few minutes. We have given it a full tune up, replaced the gas filter, new carb, changed all the belts, changed oil and filter, adjusted carb.

A: You need to check out your ignition spark quality. I sounds to me like you have a bad ignition coil.

Q: Jim, I have a Craftsman tractor with a Kohler Command 20.5 hp twin engine. It runs fine cold and mows with no problem at all. When I am finished mowing (engine hot) and turn off the deck, the engine idle varies, like it is hunting for the proper speed when the load is released. It will run with this hunting idle until I turn it off. Once cool, it starts right up and idles smoothly again. Any idea of where to look to correct this problem?

A: Yes, that sounds to me like a carburetor air fuel ratio problem. In other words, the carburetor is running lean when hot. You can check this out by putting the choke partially on and then I would say your engine will smooth right out.

Q: I have an old Craftsman Lawn Wizard with a Kohler 20 hp engine. I have to replace the electric PTO, I guess it is the bolt in the center of the motor,however, everything spins when I try to remove the bolt, what is the trick to remove the pto?

A: To check your PTO clutch, put an ammeter in series with your PTO clutch and check your amp draw. It should be 3 amps or less. If it is more, you need to replace the PTO clutch.

The very easy way to get that front bolt loose is to use an impact wrench, it will come off without even holding onto the crankshaft.

http://www.jimsrepairjimstractors.com 1-800-618-8738

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Sears or Craftsman garden tractor

Sears garden tractor

These are some questions we’ve gotten in our e-mail about Sears – Craftsman garden tractors. We see some here at our shop for repairs and have repowered quite a few. It doesn’t seem as though there is as much on the internet about the Sears and Craftsman as the other brands. There is a Sears garden tractor Yahoo group, Here’s a link: http://groups.yahoo.com/group/searsgardentractorsgroup/

It is a well moderated forum and the members and moderator there are very helpful.

Q: I have Craftsman, 18 HP [opposed Kohler] powered 46″ triple blade garden tractor. While mowing the electric clutch fell of and was badly damaged by the mower blades. The 7/16″ bolt and washer went into the crankshaft end, holding the electric clutch in place, sheared the hex head off. The rest of the bolt stayed in the shaft. What would cause that kind of extreme breakage?

A: If the bolt was not completely tight, that could cause the bolt head breakage.

Q: My dad has an 18 H.P. 1984 Craftsman garden tractor. It runs fine and mows very good. Recently using the mower, the electric clutch stopped, the engine was still running. I turned the electric clutch off and ran the mower a few minutes. I tried the electric clutch again. It worked for about 5 minutes then stopped again. The engine was still running. This happened several times. I shut the engine off
and then there was no juice in battery to start engine again. I charged the battery and the engine started and ran fine several times. I started mowing again and same thing happened after a while, the electric clutch stopped and the engine still ran. We cannot find any naked wires or anything grounded out.

A: Take a voltmeter and hook it to the battery with the engine
running. Your voltmeter should read 13.0 to 14.8 volts. If it reads
less your charging system is not working. Try replacing the rectifier.

Q: My craftsman lawn tractor’s blade deck stays engaged at all times,
as soon as I start the tractor the blades are engaged.

A: Check if the belt clutch tightener is fully releasing when you
disengage your PTO. Also check all your belt guides and make sure
they are adjusted correctly. Also do you have the correct length belt
and correct width belt on your unit?

Q: I have a Craftsman 25 horsepower riding mower with a Kohler engine in it. The engine starts and runs fine, but the darn thing blows the 30 amp fuse and dies every time I pull the PTO knob to engage the
mower blades. I don’t see any bare wires shorting out anywhere. Any
ideas? Is it the PTO switch, or the ignition switch, or the electric
clutch? Just trying to figure out where to start replacing stuff.

A: You will have to locate a short within the circuit of the PTO
switch and the PTO clutch, you might need a new clutch.

Q: Is there a way to increase the performance of my new FS5500 Craftsman lawn tractor’s transaxle? Perhaps a valve that can be shimmed up. Under heavy load it’s like pulling a harrow uphill, the engine doesn’t bog down but the wheels don’t turn. I can back up, take the hill at a lesser angle & it does fine. I plan on installing some lug tread tires too.

A: They have that safety feature built into the transmission because the transmission will not hold up to a higher stress level.

Q: I own a Sears 14HP garden tractor and it is approximately 6-8 yrs old. I have noticed that it runs rough at low speed. I have changed the spark plugs but no change.

A: It could be a dirty carburetor or water in the carburetor. I think you should try adjusting your valve clearance.

1-800-618-8738

Jim’s Repair/Jim’s Tractors

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Simplicity Garden Tractor

Simplicity Garden Tractor

We offer free “technical support” about most outdoor power equipment. Jim doesn’t know all the answers but helps when he can. Disclaimer: He isn’t always right! We have quite a few of the questions asked on our web site and according to the calls and e-mails we get, you like reading them! Here’s more:

Q: I have a Yard Machine (Gold Series) 17.5 hp engine. Because of work I do not get to cut the grass until late evening, so I install a couple spot lights to allow cutting at night.
Unfortunately the lights are draining the battery. What are my options? I am thinking of installing an alternator. is it very difficult?

A: You should be able to order out a bigger amperage output alternator and rectifier and come up with enough power to stay ahead of your added lights.

Q: I have an early 1970′s Jacobsen Super Chief, Hydro 1200 tractor, with a Rand
Hydro-Transmissions unit in it, number 90-4029. I would like to know which transmission oil to use. I have been told by one dealer to use Dextron automatic transmission oil and be another dealer to use regular hydraulic fluid. I would certainly appreciate knowing for sure which type of oil to use.

A: I would use the red Dextron III transmission oil.

Q: Is there a way for me to test the alternator on my Toro Wheel Horse 520-H garden tractor? To be honest, I can’t even locate an alternator. According to owners manual the alternator is 12 Volt, 20 amp. Regulated. When the battery is fully charged the voltmeter reads 12 volts. As it discharges there is no voltage reading. The 30-amp fuse tests good. If you can help me locate the alternator I can check electrical connections. Apparently this is some kind of pulse alternator since I can’t locate it. The engine is an Onan P-220-G I/10955D.

A: I think if you would install a new rectifier you would be working fine again. First make sure you have power to the center wire on the regulator with the ignition key on.

Q: I have a Scotts 2554 and the electric clutch makes a squealing sound when the mower is not engaged. When the mower is engaged the sound goes away. I understand that the clutch has a brake adjustment. How do I adjust it? The mower has a Kohler 25 hp motor with serial number 3034903061. If the bearing in the clutch is bad how much trouble is it to take it off and where is the best place to get a replacement part?

A: You adjust those self locking nuts until you have about .010 clearance in the brake. It sounds to me like you have a bad bearing and on that clutch I do not think the bearing can be replaced. That would make you have to replace the complete clutch.

Q: Help… mowing season is here and after servicing my Simplicity mower I now find that the mower starts and runs fine. However…when I engage the PTO the engine stalls. I replaced the PTO dash switch and unfortunately this did not help. Do you have any suggestions or thoughts that might assist me with my troubleshooting?

A: Yes, check out the wiring or the seat switch for an open circuit. Check out the hydrostatic switch and the switch on the brakes.

http://www.jimsrepairjimstractors.com 1-800-618-8738

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John Deere 317 with a new Vanguard engine

John Deere 317

Some quick answers to small questions about small engines and garden tractors.

Q: Can you help me with balancer timing on a Kohler K341 engine? There must be a better way than counting crank and balance teeth clock or counter clockwise rotation. Any help would be great.

A: Kohler makes a tool for timing those 2 balance gears. Check with a Kohler dealer and they should be able to help you out in getting one.

Q: How fast is a 18 horsepower engine?

A: This engine runs at 3600 RPM’s at full no load high idle.

Q: What size battery will my John Deere 317 garden tractor need in order to try to get it working again?

A: The correct battery size is a MT 26.

Q: My John Deere tractor has an 18 horsepower Onan engine and it will not recharge the battery. What part do I need? Is it a starter/alternator combination?

A: No, it is not a starter alternator combination. Sounds like you might have a bad rectifier.

Q: I have a Cub Cadet 1440 with a 14 hp V-Tech Vanguard engine.  Yesterday I noticed an oil leak at the front crankshaft seal and a noise I assume is from the front bearing.  From the diagrams, it looks like the bearing is in the front cover directly behind the seal.  Can this bearing be replaced with the engine in place without breaking it down and or pulling the front cover?

A: Yes, you can put the seal in without removing the cover, but it is a hard job.

http://www.jimsrepairjimstractors.com 1-800-618-8738


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New Holland garden tractor

New Holland garden tractor

Keeping your garden tractor purring like a kitten can sometimes be a challenge. Repairs most times aren’t all that hard, but knowing what’s wrong can be a little harder to figure out. Here’s some common types of questions written in:

Q: Jim, I have a John Deere model 425 garden tractor that has about 800 hours on it. I use it for mowing only. When I start it up it smokes a little and it will only stay running when the choke is half way up. Can you help me?

A: I would start with the basics and replace the spark plugs, but I think you should clean out and overhaul the carburetor. Don’t worry about the smoke when you start up, as long as you are not taking any oil.

Q: I am working with a New Holland garden tractor. It has new plugs, filters, and fuel at the engine. The 24 horsepower Kohler Model CH22S engine runs O.K. for about 30 minutes until it’s warm then spits, sputters, backfires, and flames out the exhaust, all of which results in a great loss of power. Then after cooling down, it acts the same way again.

Your thoughts are appreciated.

A: Starting with the basics, do you have 5-30 oil in it? This engine has hydraulic valve lifters and they can pump up and hold the valve part way open causing a back fire. Another possibility is you might have a loose valve seat in one of the heads. It could also be a bad hydraulic valve lifter.

Q: I have a 214 John Deere lawn tractor. I put all my snow removal attachments on and everything was working fine. I parked it, came home a week later, and it wouldn’t start. I can start it if I cross over the solenoid. I’ve checked all the wires and everything seems to be fine. So what do I do next?

A: Check the wiring to your PTO safety switch or check the switch. Check the wiring to your shift lever safety switch and also the switch itself. Check the wiring condition plugging into your ignition switch or maybe it could be a bad ignition switch. If none of this takes care of it give me a call.

 

http://www.jimsrepairjimstractors.com 1-800-618-8738

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Ford 120 Garden Tractor

Ford 120 Garden Tractor

Our shop offers free equipment troubleshooting advice by telephone or e-mail. I don’t know it all but I have a lot of experience and sometimes know where to find the answers. Sometimes I can’t help at all, but I try. I know the visitors to our web site enjoy reading the questions and answers that are included there, they e-mail and tell me. Now and again I will post some here.

Q: My 1978 John Deere 316 with a Kohler engine starts with a jump but the battery won’t charge. I dont know if it is a voltage regulator or if the starter has a generator built into it. I would appreciate any advice.

A: No, you do not have a generator built into your starter. Your engine has an alternator built into the engine under the flywheel. Take a test light, turn on the ignition switch, touch the center wire on the voltage regulator with the probe of your test light. The light should light, and if it does, then it would tell you that your voltage regulator needs to be replaced. If the light does not light that would mean that you have an open circuit in the ignition switch or the electrical circuit.

Q: I have a Ford 120 with a Kohler 321 engine with an electric clutch to operate the hydraulic pump. I think the bearing has gone bad and I don’t know how to remove the clutch. Is it threaded on or pressed on or…. Please Help. I need this tractor.

A: They are usually bolted on the front of the engine, meaning the crankshaft. Take off the other nuts if you see them on the clutch. Then part of the clutch assembly should slide off – but this very seldom happens. The hub is usually rusted to the crankshaft. If this happens use a lot of penetrating oil and pry back and forth until it starts to loosen and keep oiling it. After it is off, clean the crankshaft with some emery cloth.

Q: I recently bought a 1970 Simplicity 3212H tractor. I new it either had a rod knock or something so I took the engine out, replaced the piston, and put the engine back in. The tractor runs much better, but is there any way that you know of to adjust the hydrostatic rear end for a bit more speed?

A: You can check the hydro linkage if you are getting the maximum stroke on your linkage. I can also go through them and come up with a fair amount of a higher top speed.

 

http://www.jimsrepairjimstractors.com 1-800-618-8738

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John Deere 140 garden tractor

John Deere 140 garden tractor

The John Deere 140, In 1968, was the first hydrostatic garden tractor born to John Deere. It had a 12HP Kohler engine. In 1969 John Deere changed the engine to a 14 HP Kohler. The John Deere 140′s were manufactured with the Sundstrand high gear hydrostatic transmissions up through the serial number 30,000 or 1970. The garden tractors with the serial number 30,001 and above and built in 1971 and newer had the new style Sundstrand transmission. This transmission was used up through all of the John Deere 140′s, ending in 1974. That style hydrostatic transmission was used in all of the John Deere garden tractors including the 120, 140, 300, 312, 314, 316, and 317 ending in 1982.

The John Deere 140 came standard with one hydraulic lever and 2 hydraulic couplers up front. On the 140 H1 John Deere you could special order individual brakes, headlights, and oversize 23×10.50×12 rear tires. Another special order option was the John Deere 140 H3. The H3 came standard with the whole works; triple hydraulics, headlights, individual brakes, and a cigarette lighter. Individual brakes came as a standard option on the 318, 322, 332, 420, and 430 garden tractors and ended as an option in 1992.

I bought my new John Deere 140 H3 garden tractor in November of 1972, making it a 1973 model from J&W Boat and Motor. We bought a JDX8 snowmobile at the same time. We made good use of the “H3” triple hydraulics, as I had the front 54″ blade mounted on the front and bought the optional hydraulic angling kit for it. At the same time I had a John Deere model 33 roto-tiller mounted on the rear, making use of all 3 hydraulic levers simultaneously if I wanted to. One lever is used to raise and lower the blade and has hydraulic down pressure on that same lever, it is built similar to the John Deere farm tractor design. The second lever was used to hydraulically angle the front 54″ push blade from left to right and right to left. The 3rd lever is used to raise and lower the John Deere model 33 roto-tiller. This was a good combination to have together for tearing up and leveling ground. Two hydraulic couplers mounted on the rear of the tractor could be ordered as an option to run a 3 point hitch to use even more attachments.

I personally had a roto-tiller, 49 snowblower, the 48″ mower deck, and a Johnson Workhorse front end loader. Other attachments I’ve had are a sickle bar mower, thatcher with engine mounted vacuum system and trailer, 54 inch front push blade, 54C center blade, 3 point hitch, and integral hitch.

I wish they had come out with an hour meter, it would be interesting to know the great amount of hours on this machine. We use this tractor commercially to run our business. It has gone through three of the 1 cylinder, 14 HP Kohler engines and then in 1988 the Briggs Vanguards came into being. We installed a 14 HP, V Twin, overhead valve, Vanguard engine with an oil filter and oil pump. The repower ended all the engine headaches and this engine is running steady today with many many hours on it. I’m afraid this engine and tractor is going to outlive me! This tractor has been used in tractor pulling since 1973 and basically knew nothing but 1st place for years. I’m proud to let friends and customers try out my 140 to get a feel for the great sturdy tractors and the power of the Vanguard engines. Once in a while I even show off and do some wheelies with it. The price of my 1973 John Deere 140 H3 was $1745. $10,000 today wouldn’t buy you those kinds of options in a new John Deere garden tractor.

I once installed a 3 cylinder Geo engine in a John Deere 140 for garden tractor pulling, if you would like to read about it check out this page: http://www.jimsrepairjimstractors.com/geo_story.htm

 

http://www.jimsrepairjimstractors.com 1-800-618-8738

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Our newest line of equipment around the shop, and not having anything to do with garden tractors, is our new Bercomac 2 stage ATV snowblowers. We’ve  gotten quite a few calls and e-mails about these .  We hadn’t really paid any attention to the ATV market until we saw this snow blower in the Bercomac line up of ATV UTV and RTV snowblowers. We did just a quick comparison of the differences between the Berco Prestige model and the only one or two other manufacturers that offer ATV or 4 wheeler snowblowers. What stood out to us was the 23 horse power Kohler engine with a de-icing system. The competition has a 13 HP engine. This snow thrower also has a unique control saddle for the needed control switches. A nice detail we liked was the electric chute rotation and chute deflector. The snow blower has it’s own dolly wheels for support.

When Bercomac came out with the Versatile and Vantage model snow blowers right way we tried them on our eGator, that’s right, a battery powered Gator was able  to handle these big and powerful snowblowers. We didn’t have any problems going to battle with the winter storms. Our demo ATV UTV and RTV blowers got a work out last year!  There are so many options to pick from, different widths and horsepower of engines. We ship them all over the US. Move the snow where you want it the 1st time and quit playing snow relay, or if you already have run out of places to push the snow, get one of these big boys and move your mounds of snow. We have them in stock right now, If you would like to see more ATV UTV and RTV snow blower details, check out our web pages:

http://www.jimsrepairjimstractors.com/atv-snowblower.htm

http://www.jimsrepairjimstractors.com/snowblower-attachment.htm

http://www.jimsrepairjimstractors.com/utility-vehicle-snow-blower.htm

http://www.jimsrepairjimstractors.com/4-wheeler-snow-thrower.htm

We’ve added a line up of options for ATV UTV and RTV snowblowers so there are now 15 different horsepower and widths to choose from, this is an option and price list:

http://www.jimsrepairjimstractors.com/ATV-UTV-RTV-attachments.htm

 


http://www.jimsrepairjimstractors.com

 

1-800-618-8738


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